Disc Granulator

product details

The Disc Granulator, also known as a Pelletizing Disc, is a cornerstone of efficient fertilizer production for both organic and compound varieties. Its core component is a disc with an integral circular arc structure, meticulously designed to optimize the pelletizing process. This machine is engineered for high yield, operational ease, and long-term durability. Featuring multiple discharge outlets, a smooth start-up mechanism, and an exceptionally sturdy base, it delivers outstanding performance as a complete, ready-to-operate granulation solution.

Introduction to the Features of the Disc Granulator

High Pelletization Rate & Optimized Structure:

Benefit: The integral circular arc structure of the disc ensures efficient material rolling and grading, achieving a pelletization rate of over 93% and producing uniform, high-quality granules.

Enhanced Operational Efficiency:

Benefit: Equipped with three discharge outlets, facilitating quick and clean batch discharges for intermittent production. This design significantly reduces labor intensity and improves overall operational efficiency.

Smooth Startup & Extended Lifespan:

Benefit: The flexible belt drive between the motor and reducer ensures a smooth startup, effectively cushioning impact forces. This intelligent design minimizes stress on the drive system, greatly enhancing the equipment’s service life.

Unmatched Robustness & Stability:

Benefit: The disc base is reinforced with multiple radiant steel plates for maximum strength. Coupled with a thickened, heavy-duty base, the machine operates with remarkable stability without requiring anchor bolts, simplifying installation and ensuring vibration-free performance.

Why Choose Our Disc Granulator?

Maximized Production Yield: The high pelletization rate ensures you get more saleable product from your raw materials, directly boosting profitability.

Built for Long-Term Reliability: From the robust disc to the stable base, every component is engineered for durability, guaranteeing a low total cost of ownership.

Operational Simplicity: The multiple discharge points and stable, self-supporting design make it incredibly user-friendly, reducing labor costs and setup time.

Frequently Asked Questions (FAQ)

Q: How is the pellet size controlled on a disc granulator?

A: Pellet size is primarily controlled by adjusting the angle of the disc and its rotational speed. A steeper angle or higher speed typically produces smaller pellets, while a shallower angle or slower speed allows for larger pellet growth.

Q: Is it really possible to operate without anchor bolts?

A: Yes. Our reinforced, heavy-duty base design provides sufficient mass and stability for standard operation, eliminating the need for complex foundation work and anchor bolts in most cases, which speeds up installation.

Q: What maintenance does the belt drive require?

A: Maintenance is straightforward, primarily involving periodic checks for tension and wear. The belts are standard components that are easy and inexpensive to replace if needed, keeping maintenance simple and cost-effective.

Invest in a granulator that combines high efficiency with rugged simplicity. Contact us now to select the ideal Disc Granulator for your fertilizer production line and request a detailed quote!