Description
product details
Our Dual Shaft Horizontal Mixer is an industrial-grade blending machine engineered for precision and efficiency in blended fertilizer (BB fertilizer) production. Designed specifically for the continuous mixing of dry powders, it serves as the critical link between automated batching systems and downstream processes like granulation. Its core mechanism utilizes two counter-rotating shafts equipped with intermeshing paddle arms, which create a highly effective cutting, lifting, and folding action. This ensures a perfectly homogenous blend is achieved rapidly and discharged consistently to the next stage, optimizing your entire production line’s throughput and product quality.
Introduction to the Features of the Dual Shaft Horizontal Mixer
Superior Mixing Action:
Benefit: The two shafts rotate in opposite directions, creating intense shear and convective forces. This three-dimensional movement eliminates dead zones and guarantees a uniform, homogeneous mix in a remarkably short cycle time, which is critical for fertilizer formula accuracy.
Designed for Continuous Production:
Benefit: Unlike batch mixers, this unit operates non-stop. Material is continuously fed in and discharged, making it the ideal choice for high-volume, automated production lines, significantly boosting overall efficiency.
Robust Construction & Reliable Drive:
Benefit: Built with a heavy-duty gearbox and a rigid chassis designed for 24/7 operation. This ensures long-term reliability, minimal maintenance, and the ability to handle demanding workloads without failure.
Effective Dust Containment:
Benefit: Advanced sealing at all contact points effectively contains dust, protecting the working environment, ensuring operator safety, and preventing product loss.
Seamless Process Integration:
Benefit: Engineered to be installed directly after batching systems and before granulators or packagers. Its design enables smooth material transfer and synchronization with upstream and downstream equipment.
Why Choose Our Dual-Shaft Mixer?
Unmatched Blend Uniformity: Achieve a consistent, high-quality mix batch after batch, which is fundamental to producing effective blended fertilizers.
Maximized Production Output: The continuous operation eliminates downtime for loading and unloading, dramatically increasing your line’s capacity.
Built for Tough Environments: Its durable construction ensures it withstands the abrasive nature of fertilizer powders, providing a reliable return on your investment.
Frequently Asked Questions (FAQ)
Q: What is the typical mixing homogeneity achievable?
A: It achieves an exceptionally high degree of homogeneity. The counter-rotating shaft action ensures both radial and axial mixing, resulting in a very low coefficient of variation (CV), often below 5%.
Q: Can it handle slightly moist or adhesive powders?
A: The shear force from the dual shafts can break down soft agglomerates. For materials with a strong tendency to cake, we can offer customized paddle designs and may recommend pre-drying solutions.
Q: How easy is it to clean between different product formulations?
A: We offer design features to facilitate cleaning, such as large access doors, quick-open panels, and CIP (Clean-in-Place) options, allowing for efficient product changeover.
Upgrade your blending process with the efficiency and reliability of our Dual-Shaft Horizontal Mixer. Contact us today for a custom quote and technical consultation!
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