Description
product description
Trough Type Compost Turner
The rail-guided compost turner, also known as the trough-type compost turner, is an efficient solution specifically designed for modern large-scale organic fertilizer production. It operates seamlessly on pre-set fermentation channels, skillfully handling the aeration and turning of various organic wastes, including poultry manure, sludge, municipal solid waste, filter cake, bagasse, straw, and sawdust.
With its high operational efficiency, this equipment significantly improves material porosity, accelerates water evaporation, and ensures uniform heat distribution. This greatly shortens the fermentation cycle and ultimately produces compost products with higher uniformity and maturity. It is an essential device for enhancing production efficiency and product quality in organic fertilizer plants, compound fertilizer factories, sludge treatment centers, nurseries, and Agaricus bisporus (white mushroom) cultivation farms.
Features of the Agricultural Compost Turner for Sale:
Powerful Turning, Faster Fermentation:
Equipped with heavy-duty flails or spiral blades for deep, extensive mixing that effectively breaks up clumps.Significantly increases oxygen levels within the windrow, creating the ideal environment for aerobic microbes to thrive, reducing the fermentation cycle by 30-50%.
Deep & Uniform, Guaranteed Quality:
Achieves a turning depth of 1.5 to 3 meters (customizable by model), ensuring thorough mixing of bottom and top layers.Eliminates uneven fermentation common with traditional methods, guaranteeing consistent, high-quality organic fertilizer in every batch.
Intelligent Operation, Saves Labor & Cost:
Features an automated travel system for one-touch forward, reverse, and turning operations.Requires only minimal supervision, drastically reducing labor intensity and operational costs – a single operator can manage multiple fermentation channels.
Robust Construction, Long-Term Investment:
Key components are made from high-strength alloy steel and wear-resistant materials, with special anti-corrosion treatment for harsh environments.Built for durability and low failure rates, ensuring long-term, stable performance and a high return on your investment.
Wide Application, Multi-Purpose Machine:
Versatile enough to process not only livestock manure but also sludge, bagasse, straw, and mushroom substrate, helping you diversify raw material sources and reduce production costs.
The Difference Between Trough Compost Turner and Hydraulic Lift Trough Compost Turner
| Aspect | Trough Type Compost Turner (Standard) | Hydraulic Lift-Type Trough Turner |
|---|---|---|
| Core Function | Turning/Mixing only | Turning + Hydraulic Lifting |
| Drum Height | Fixed, non-adjustable. The gap to the trough floor is set during installation. | Flexibly adjustable. Controlled via hydraulic cylinders. |
| Ideal Application | Standardized production with consistent trough depth and material type. | Flexible production with varying trough depths, diverse materials, and complex process requirements. |
| Flexibility | Low. Can only move forward/backward on the rails for turning. | High. Working depth can be adjusted in real-time based on material height and compost phase. |
| Cost | Lower. Simpler structure, no hydraulic lifting system. | Higher. Additional cost for hydraulic power unit, cylinders, and control system. |
| Maintenance & Setup | Lower mechanical complexity. Requires a very level trough floor and rails. | Easier maintenance (e.g., tool replacement). More tolerant of minor floor imperfections. |
| Additional Benefits | Basic mixing and shredding. | Lifting function aids in maintenance, cleaning, and allows for faster non-working transit. |
Why Choose Us? (Please customize with your real strengths)
A Decade of Expertise: We specialize in the R&D and manufacturing of organic fertilizer equipment, with a deep understanding of industry challenges.
Customized Solutions: We offer tailored designs to meet your specific site layout and production capacity requirements.
End-to-End Service & Support: From installation and commissioning to operator training and after-sales maintenance, we provide comprehensive support.
Superior Cost-Effectiveness: We use high-quality components to ensure machine stability while offering the most competitive price in the market.
Frequently Asked Questions (FAQ)
Q: What are the dimensions required for the fermentation channel?
A: The length and width of the fermentation channel can be fully customized based on your available space and output needs. We provide complete layout planning during the pre-sales phase.
Q: How well does it handle sticky and wet materials like sludge?
A: Absolutely. Our turner’s blades are specially designed with strong tearing and crushing capabilities, making them highly effective for high-viscosity materials like sludge, preventing winding and clogging.
Q: Do you provide installation and training?
A: Yes. We dispatch professional engineers for on-site installation and commissioning. We also provide comprehensive operator training until your team can run the machine independently.
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